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Reversing the advantages of export guides

The slitting rolling with twisted exit guide is a new process that uses a special hole type and guide system to use the uneven deformation of metal to split the rolled piece into two or more independent branches along the longitudinal direction. The finite element software Deform 6.1 is used to simulate the rolling process of the pre-slitting pass and slitting pass of the 14mm diameter threaded steel bar produced by the four-wire slitting rolling process, and the rolling force under the corresponding special hole type is calculated. The results calculated by the finite element method are compared with the actual measurement on site. The difference between the two is about 10%, which meets the actual production requirements. The slitting process of the rolled piece in the four-wire slitting guide is simulated, and the force curves in each direction of the two pairs of slitting wheels are obtained.



The wedge tip of the split hole collapsed. The wedge tip of the split hole is sharp, with a rounded corner design of r0.7mm, very low strength, and 1.0mm higher than the roller ring. There are two main reasons for the wedge tip collapse. One is that the pre-splitting wedge of the K4 pass is severely worn, causing a sharp increase in the amount of pressure at the wedge tip of the split hole, resulting in excessive deformation force, causing the split wedge to collapse. The other reason is that the split wedge is higher than the roller ring, and during the transportation and storage of the rolls, there are operational errors and human damage. Due to the split wedge tip falling off, when the next steel is bitten in, the split strip suddenly changes from thin to thick at the falling block, and the split wheel cannot split normally, resulting in steel piling at the split wheel, pushing out the exit guide.


Suzhou Altai Machinery Co., Ltd. has the leading technology in threaded steel bar cutting and rolling among its peers at home and abroad. Many professional and technical papers have been published in the national magazine "Rolling Steel". There are "Design and Practice of 3-wire Cutting Process of Ribbed Steel Bar", "Application of Tungsten Carbide Combined Roller in Bar Production", "Speed-up Transformation of Bar Continuous Rolling Production Line", "Application of Plateless Quick-installed Guides on Continuous Rolling Line", "New Process of Multi-pass Pre-cutting of Bar Cutting and Key Points of Cutting Production Stability", etc. Many technical papers have been published and exchanged at the annual meeting of the China Rolling Society and won awards in the professional paper competition held by the China Metal Society. The main products are: guides, cutting guides, torsion exit guides, round steel guides, high-line guides, guide rollers, cutting rolling, cutting hole design, cutting commissioning, torsion guides, etc. In these days of increasingly fierce competition and trying every means to tap potential and reduce consumption, let us sincerely join hands and use our professional technology to help you move towards a glorious future!

 

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